The main advantage of the integrated process is that it is very compact (reduced footprint); being compact there is a short distance between the machines. Furthermore, this allows us to build, pre-assemble and test the plant in Kosme before it is shipped. Being built in-house it is also cheaper because there is no need to piping on site. The integrated process has a single control panel that combines filler and process in one device. The layout can have 3 different combinations: CIP, CIP / Carbonator or CIP / Carbonator / Mixer. Kosme is one of the few companies that can do Filling and Process together.
CIP
The washing, sanitizing and sterilization systems (CIP, SIP) are customized to meet the needs of each processing line in each application sector.
The systems automatically dose the detergents and chemicals required in the process; the solutions thus obtained, after heating to optimal temperatures, are then sent to the production plant for perfect sanitization of the same.
An advanced and sophisticated system software allows the optimal and flexible management of all the variables of the cycle and checks that all the phases have been regularly carried out. It is also possible to intuitively set and manage the various washing programs from the touch-screen control system.
The CIP washing systems are available in configurations with steam heating (via heat exchanger) or electric (via resistances).
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Carbonator
Is a device for impregnating liquids with carbon dioxide. The product is chilled and then the gas is released from a reserve tank. The two liquid meet in the primary tank and the carbon dioxide dissolves into the beverage; and the fizzy liquid is ready for consumption!
Automatic Carbonator:
Models range: 9, 15 and 25 m³/h complete with:
Deaeration by vacuum pump;
CO2 injection;
Supply tank;
Max CO2 : 10g/l;
Maximum water inlet temperature: + 18°C;
Minimum speed: 50% of the nominal;
Optionals:
Flowrate control;
CO2 analyzer with Maselli / Anton Paar;
Plate heater exchange
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Mixer
The mixer is a bulk to blend heterogeneous materials in order to form a homogeneous end-product. They are also know as homogenizer and they are used to mix and break down materials completely. Certain type of industrial homogenizers are specifically used for liquid or soluble that requires high grade mixing products such as oil, cosmetics, pharmaceuticals, and food industries.
Automatic Mixer:
Models range: 9, 15 and 25 m³/h
Deaeration by vacuum pump; CO2 injection;
Buffer tank; Max CO2: 10g/l; Dosing unit components;
Maximum pressure in the tank: 5,5 Bar
Maximum water inlet temperature: + 18°C
Minimum speed: 50% of the nominal flow
Maximum syrup inlet temperature: + 25°C
Standard dilution ratio 1:5
Dilution max ratio 1:8 (*)
Dilution min ratio 1:2 (*)
Optionals:
Flowrate control; CO2 and brix analyzer with Maselli / Anton Paar;
Plate heater exchanger
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